V-90 Mobile Vertical Shaft Impact Crusher Plant 200-250 TPH

CONSTMACH's V-90 represents a breakthrough in mobile crushing technology, specifically engineered for high-quality sand production. This mobile sand making plant delivers exceptional performance in creating fine materials with 0-5 mm granulation while maintaining superior cubic shape characteristics. The unit combines advanced engineering principles with robust construction, making it an ideal choice for operations requiring consistent, high-grade sand output alongside traditional aggregate production.

The V-90 mobile crusher accommodates versatile feeding options that enhance its operational flexibility. Operators can feed pre-crushed material from primary and secondary crushing stages, or they can introduce natural stone directly into the system, provided the feed size stays below 45 mm. This dual-capability design eliminates unnecessary preprocessing steps in many applications, streamlining production workflows and reducing overall operational costs.

Material versatility stands as one of the V-90's defining strengths. The plant processes various rock types regardless of their hardness levels, including limestone, basalt, granite, dolomite, and gabbro. Each material receives optimal treatment through the VSI 900 CR closed rotor vertical shaft impact crusher, which forms the heart of this mobile crushing plant. The system maintains production capacity between 200 and 250 tons per hour, with actual throughput depending on the aggregate's hardness characteristics. Beyond sand production, the plant simultaneously generates three additional product fractions, maximizing the value extracted from every ton of raw material.

The V-90's component integration reflects sophisticated design thinking. The 10-cubic-meter feeding hopper provides ample surge capacity, ensuring steady material flow to the VSI crusher. Strategic conveyor placement between the hopper and crusher, between the crusher and vibrating screen, and for feedback of oversized material creates a seamless processing loop. The three-deck vibrating screen efficiently classifies output material, while dedicated stock conveyors manage finished products. All components mount on a wheeled mobile chassis equipped with hydraulic stabilizing legs, providing stability during operation and mobility between job sites.

Operational convenience drives many of the V-90's design features. The plant achieves full functionality quickly after arrival on site, and optional hydraulic opening mechanisms for the feeding hopper and stock conveyors eliminate the need for external equipment like cranes or loaders during setup. This self-sufficiency proves particularly valuable in remote locations or projects with tight schedules. The mobile crushing plant's dimensions comply with international road transport regulations, allowing single-tractor transportation between sites without special permits or route restrictions.

Technology integration elevates the V-90 beyond conventional mobile crushers. The automation system incorporates premium Siemens and Schneider electronic components, managed through a programmable logic controller. Operators control the entire plant using a tablet interface, monitoring performance parameters and adjusting settings without leaving the control station. This digital approach reduces operator fatigue and enables precise process optimization based on real-time conditions. An integrated dust suppression system maintains environmental compliance while protecting equipment from abrasive dust accumulation.

Power flexibility adds another dimension to the V-90's adaptability. Standard configuration relies on external electrical supply, with total motor power reaching 440 kW and requiring an 850 kVA generator when operating independently. For sites lacking reliable power infrastructure, operators can specify an optional diesel-electric generator set integrated directly into the plant's chassis, creating a completely self-contained production unit.

The plant's technical specifications reveal thoughtful engineering compromises that balance capability with practicality. At 45,000 kilograms, the V-90 remains transportable while incorporating industrial-grade components built for demanding applications. Its 20.8-meter length, 3.85-meter width, and 4.5-meter height optimize capacity within transport constraints. The 4.5-meter feeding height accommodates various loading equipment while maintaining manageable overall dimensions.

CONSTMACH designed the V-90 mobile sand making machine for operators who demand reliability without sacrificing mobility. The plant delivers consistent performance across diverse material types and job site conditions, backed by quality components selected for longevity. Whether producing manufactured sand for concrete production, creating specialty aggregates, or processing recycled materials, the V-90 provides the technical capability and operational flexibility modern crushing operations require.