T-120 Mobile Tertiary Impact Crusher Plant 120-170 TPH

CONSTMACH T-120 stands out as one of the most efficient mobile crushing plants in the aggregate production industry, specifically engineered for high-quality sand making operations. This mobile crusher combines advanced engineering with practical functionality, delivering consistent performance in demanding field conditions. The plant excels at producing fine materials with particle sizes between 0-5 mm, offering the cubic shape that modern construction projects demand.

The T-120 mobile sand making plant processes a wide range of materials including granite, basalt, dolomite, gabbro, and limestone. What makes this mobile crushing plant particularly versatile is its ability to handle both pre-crushed materials from primary and secondary operations and raw natural stone up to 150 mm in size. This flexibility gives operators more control over their production workflow and reduces dependency on multiple crushing stages.

Production capacity ranges from 120 to 170 tons per hour, depending on material hardness and feed characteristics. The CTC-1212 tertiary impact crusher at the heart of this system delivers exceptional crushing performance while maintaining energy efficiency. Beyond producing 0-5 mm sand, the plant can generate up to three different material fractions simultaneously, making it valuable for operations requiring multiple product specifications from a single setup.

The mobile chassis design incorporates hydraulic legs that provide stable operation on various terrain types. Transport between job sites requires only a single tractor with king-pin connection, keeping mobilization costs low and project flexibility high. Overall dimensions comply with international road transport regulations, measuring 15 meters in length, 3.2 meters in width, and 4.5 meters in height. At 41,000 kg, the plant maintains a manageable weight while housing robust components built for extended service life.

Setup time represents a critical advantage of the T-120. Operators can put the system into production within hours of arrival at a new location. Optional hydraulic opening mechanisms on feeding hopper covers and stockpile conveyors eliminate the need for external equipment during setup, reducing both time and labor requirements. This quick deployment capability proves especially valuable for projects with tight schedules or frequently changing locations.

The feeding system starts with a vibrating feeder integrated into the hopper, ensuring consistent material flow to the crusher. A three-deck vibrating screen classifies crushed material into desired fractions, while a feedback conveyor returns oversized material for additional crushing. Stockpile conveyors allow organized material storage and easy truck loading. The entire process flow has been optimized to minimize material handling and maximize throughput.

Automation technology in the T-120 reflects current industry standards. The system uses SIEMENS and SCHNEIDER electronic components, recognized globally for reliability and longevity. A PLC-based control system manages all plant functions, with operators controlling everything through a tablet interface. This modern approach to machine control reduces training time and allows remote monitoring of plant performance. The dust removal system keeps the work environment cleaner and helps operations meet environmental regulations.

Total motor power reaches 270 kW, requiring a 700 kVA generator set when grid power is unavailable. CONSTMACH offers an optional diesel generator that mounts directly to the plant chassis, providing a completely self-contained operation. This option proves essential for remote locations or projects where electrical infrastructure is limited or unreliable.

The T-120 mobile crushing and screening plant addresses real production challenges faced by aggregate producers. Material quality, especially the cubic shape of sand particles, directly impacts concrete strength and asphalt performance. The tertiary impact crushing technology in this plant consistently produces material meeting these specifications. Feed height of 3.8 meters accommodates standard loading equipment, streamlining the feeding process without requiring specialized machinery.

For contractors and aggregate producers seeking reliable sand production without the permanence and expense of a fixed plant, the T-120 delivers a practical solution. The combination of mobility, production capacity, and automated operation creates a system that adapts to project demands rather than forcing projects to adapt to equipment limitations. Quality components and thoughtful engineering ensure the plant continues performing throughout its operational life, protecting the initial investment while delivering consistent results across different materials and applications.