T-100 Mobile Tertiary Impact Crusher Plant 80-135 TPH

CONSTMACH's T-100 represents a breakthrough in mobile crushing technology, specifically engineered for operations demanding high-quality sand production. This mobile sand making machine delivers exceptional performance in producing fine aggregates with granule sizes ranging from 0-5 mm, featuring the cubic shape that's essential for premium concrete applications. The unit combines robust engineering with intelligent design, making it an ideal choice for contractors and aggregate producers who need reliable on-site processing capabilities.

The T-100 mobile crusher operates with remarkable versatility. While it excels at processing pre-crushed material from primary and secondary crushing stages, it can also handle direct feeding of natural stone up to 150 mm. This flexibility eliminates the need for additional crushing equipment in many applications, reducing operational complexity and costs. The plant processes virtually any material you encounter on site – granite, basalt, dolomite, gabbro, limestone, and similar aggregates – all with consistent results regardless of hardness variations.

Production capacity ranges from 80 to 135 tons per hour, with actual output determined by material characteristics and desired product specifications. The mobile crushing plant doesn't just produce sand; it simultaneously generates up to three different aggregate fractions, maximizing the value extracted from your raw material. This multi-fraction capability means you're not limited to a single product stream, giving you greater flexibility in meeting diverse market demands or project requirements.

At the heart of the T-100 sits the CTC-1210 tertiary impact crusher, a powerhouse designed for sand making operations. This crusher works in concert with a three-deck vibrating screen that ensures precise product sizing and classification. The feeding system includes a hopper with vibrating feeder, maintaining consistent material flow to the crusher. Feedback conveyors return oversized material for additional processing, while stockpile conveyors efficiently manage finished products. The entire assembly rides on a single mobile chassis equipped with hydraulic stabilizing legs that provide solid footing on uneven terrain.

What sets this mobile crushing plant apart is its operational readiness. Transport it to your site, and you'll have it producing material within hours. The hydraulic opening mechanisms on the feeding hopper covers and stockpile conveyors mean the system deploys without requiring external lifting equipment. This self-sufficiency translates directly into reduced mobilization costs and faster project startup times. When it's time to relocate, the compact dimensions – 15 meters long, 3.2 meters wide, and 4.2 meters high – comply with international road transport regulations. A single tractor with king-pin connection moves the entire 36-ton plant between sites.

The T-100's automation system incorporates premium Siemens and Schneider components controlled through an intuitive tablet interface. This modern approach eliminates the learning curve typically associated with industrial equipment. Operators monitor and adjust all crushing parameters from a single touchscreen, with the PLC managing equipment coordination and safety protocols. The system maintains optimal performance automatically, adjusting to material variations and protecting components from damage.

Power requirements are straightforward: 220 kW of total motor power, supplied either through grid connection or an optional 550 kVA diesel generator set. The generator mounts directly to the plant chassis, creating a truly autonomous mobile crusher that operates independently of local infrastructure. This capability proves invaluable for remote quarries, road construction projects, or any application where grid power is unreliable or unavailable.

The dust removal system integrated into the T-100 addresses environmental compliance and workplace safety. Crushing operations generate substantial airborne particles, and the plant's suppression system controls emissions effectively. This feature isn't just about meeting regulations – it protects your equipment from premature wear and creates better working conditions for your crew.

For producers focused on sand making, the T-100 delivers the particle shape and gradation that modern construction demands. The tertiary impact crushing action produces cubical particles with minimal elongated or flat material. This geometry maximizes particle packing density and reduces voids in concrete mixes, resulting in stronger finished products with less cement consumption. The 3.8-meter feeding height accommodates standard loading equipment while maintaining a reasonable overall profile for transport and operation.

CONSTMACH designed the T-100 as a complete solution, not just another mobile crusher. Every component from the feeding system through final product discharge works as part of an integrated whole. This holistic approach eliminates the compatibility issues and performance compromises that plague systems assembled from disparate components. The result is a mobile crushing plant that matches or exceeds the reliability and output quality of comparable stationary installations while maintaining the flexibility that modern operations demand.