CONSTMACH's V-80 mobile crushing plant stands out as a highly efficient mobile sand making plant designed specifically for producing fine aggregates with particle sizes ranging from 0 to 5 mm. This mobile crusher combines advanced engineering principles with robust component selection, delivering exceptional performance in aggregate production operations. The plant's ability to generate cubically shaped sand makes it particularly valuable for construction projects requiring high-quality fine materials.
The V-80 mobile crushing plant offers remarkable flexibility in feeding options. While it excels at processing materials that have already undergone primary and secondary crushing stages, the system can also handle natural stone directly, provided the maximum feed size doesn't exceed 40 mm. This versatility eliminates the need for additional pre-crushing equipment in many applications, streamlining the entire production process and reducing operational costs.
Material compatibility represents one of the V-80's strongest advantages. The plant processes various stone types with different hardness levels effectively, including granite, basalt, dolomite, gabbro, and limestone. This adaptability means operators can relocate the mobile sand making plant between different quarry sites without worrying about material-specific limitations. Production capacity typically ranges between 150 to 200 tons per hour, though actual output depends on the hardness characteristics of the processed material. Beyond producing fine aggregates up to 5 mm, the system can simultaneously generate up to three different product fractions, maximizing operational efficiency.
The heart of the V-80 configuration centers around the VSI 800 CR Closed Rotor Vertical Shaft Impact Crusher, which delivers the precise crushing action needed for quality sand production. The 10-cubic-meter feeding hopper provides adequate storage capacity for continuous operation, while dedicated feeding conveyors ensure smooth material flow between the hopper and crusher, then from the crusher to the screening unit. The three-deck vibrating screen efficiently separates materials into desired size fractions. Oversize material doesn't go to waste – a feedback conveyor returns it to the crushing chamber for further processing. Stock conveyors complete the system by transporting finished products to designated stockpiles.
Mobility defines the V-80's operational advantage. The entire plant sits on a wheeled chassis equipped with hydraulic stabilizing legs, allowing quick setup at new locations. Transport dimensions comply with international road regulations, meaning a standard tractor can move the unit between job sites without requiring special permits or escort vehicles. The plant measures 18 meters in length, 3.85 meters in width, and 4.5 meters in height, with a total weight of 40,000 kilograms.
Setup time remains minimal thanks to thoughtful design features. Operators can mount and assemble the mobile crusher without extensive preparation. When equipped with optional hydraulic cylinders on the feeding bunker and stockpile conveyors, the plant becomes operational without external equipment like cranes or loaders. This self-sufficiency proves especially valuable at remote sites where support equipment availability might be limited.
The V-80 incorporates sophisticated automation technology featuring SIEMENS and SCHNEIDER electronic components controlled through a PLC system. Operators manage the entire mobile crushing plant using a tablet controller, providing intuitive control over all functions. This user-friendly interface reduces training requirements and allows single-operator management of the complete production process. The dedusting system maintains clean working conditions by controlling dust emissions during operation, addressing environmental concerns and improving operator comfort.
Power requirements for the V-80 total 390 kW across all motors, with a recommended electric generator capacity of 700 kVA. While the plant can connect to existing power infrastructure, an optional diesel electric generator can be integrated into the main chassis for sites lacking electrical supply. This generator option transforms the V-80 into a completely autonomous mobile sand making plant capable of operating anywhere.
The feeding height of 4.5 meters accommodates various loading equipment, from wheel loaders to excavators, without requiring specialized machinery. This practical design consideration speeds up production cycles and reduces operational complexity. The single-chassis configuration with hydraulic legs provides stability during operation while maintaining easy transportability between locations.
CONSTMACH engineered the V-80 Mobile Vertical Shaft Impact Crusher Plant to meet demanding production requirements while maintaining operational simplicity. The combination of quality components, thoughtful design, and advanced automation creates a mobile crusher that delivers consistent results across diverse applications. Whether producing manufactured sand for concrete production or generating fine aggregates for asphalt plants, the V-80 provides the reliability and performance modern construction operations demand.
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