JC-1 Mobile Jaw Crusher Plant 60-80 TPH

CONSTMACH's JC-1 mobile crushing plant represents a breakthrough in processing extremely hard materials with high silica content and abrasiveness. This machine excels at crushing granite, basalt, gabbro, and similar challenging rock types that typically wear down conventional equipment quickly. The engineering team designed this plant specifically for operations demanding both reliability and consistent output quality.

The JC-1 stands out through its sophisticated dual-chassis configuration, which separates the primary crushing stage from the secondary processing and screening operations. This intelligent layout optimizes the entire crushing workflow and makes transportation between job sites remarkably straightforward. The first chassis houses a spacious feeding hopper paired with a vibrating feeder that ensures steady material flow to the CJC-60 primary jaw crusher. A clever by-pass conveyor removes soil and unwanted fines before they enter the main crushing circuit, protecting downstream equipment and improving final product quality. The feeding conveyor then transports crushed material to the cone crusher hopper on the second chassis. This mobile unit rides on a wheeled chassis equipped with hydraulic stabilizing legs that provide rock-solid positioning during operation.

The second chassis completes the processing chain with remarkable efficiency. Material enters through a dedicated feeding hopper and moves via conveyor to a Metso HP 100 cone crusher, recognized industry-wide for its durability and performance. The three-deck vibrating screen separates products into distinct size fractions with precision. A feedback conveyor returns oversized material to the cone crusher hopper for reprocessing, eliminating waste and maximizing yield. Fold-up stockpile conveyors deliver finished products to their designated storage areas, and the dust removal system keeps the work environment clean while meeting environmental standards.

What makes the JC-1 particularly impressive is its production capacity range of 60 to 80 tons per hour, adjusted according to material hardness. The plant accepts feed sizes up to 610 x 380 millimeters, handling substantial rocks that would challenge smaller mobile crushers. Operators can produce three or four different aggregate fractions simultaneously, offering flexibility for various project specifications. When projects demand higher fine material ratios or more cubical shaped aggregates, CONSTMACH's V-70 mobile sand making plant integrates seamlessly with the JC-1. This combination, designated as JCV-1, incorporates a VSI crusher that reshapes particles through high-velocity impact rather than compression alone.

The automation system deserves special mention. CONSTMACH equipped this mobile crushing plant with premium Siemens and Schneider electronic components controlled through a programmable logic controller. Operators manage the entire plant using just a tablet controller, monitoring all functions remotely without climbing around the equipment. This level of automation reduces labor requirements and allows a single skilled operator to run the complete system efficiently.

Setup time matters in mobile crushing operations, and the JC-1 delivers here too. The plant achieves operational status quickly thanks to its user-friendly design. Standard configuration allows crews to assemble and start crushing within hours of arrival at a new location. For operations requiring even faster deployment, hydraulic opening mechanisms on the feeding hopper and stock conveyors eliminate the need for cranes or loaders during setup. This feature proves invaluable at remote sites where support equipment might not be readily available.

Transportation logistics often constrain mobile crusher selection, but the JC-1's designers addressed this challenge head-on. Both chassis conform to international road transport regulations, measuring 10 x 3.1 x 4.4 meters and 17 x 3.8 x 4.4 meters respectively. These dimensions allow legal highway transport in most countries without special permits or route planning. Combined weight reaches 60,000 kilograms across both units, distributed to avoid overloading axles during transit.

Power requirements remain modest at 200 kilowatts total motor power, supplied either through grid connection or an optional 400 kVA diesel generator set. This generator option transforms the JC-1 into a completely autonomous mobile crushing plant, perfect for locations lacking electrical infrastructure. Contractors working on highway projects, quarry developments, or demolition sites appreciate this flexibility.

CONSTMACH built the JC-1 using premium materials and components throughout, rejecting cost-cutting measures that compromise longevity. Every structural element, wearing part, and mechanical assembly reflects a commitment to durability that reduces lifetime operating costs. The result is a mobile jaw crusher plant that maintains peak performance year after year, even under the punishing conditions that destroy lesser equipment. This machine doesn't just meet industry standards; it sets new benchmarks for what mobile crushing technology can achieve in demanding applications.