The CBC-1000 belt conveyor stands as a fundamental component in material handling operations, specifically engineered for concrete batching plants and stone crushing facilities. With its 1000 mm band width, this model delivers robust performance in weighing, feeding, transferring and stockpiling various materials throughout production cycles.
CONSTMACH has designed the CBC-1000 with industrial-grade specifications that prioritize longevity and operational efficiency. At its core, the conveyor features high-capacity electric motors paired with precision gearboxes, available in two configurations: integrated reducer motors or traditional motor-reducer setups with V-belt transmission. This flexibility allows operators to select the drive system that best matches their plant's power infrastructure and operational requirements.
The conveyor belt itself utilizes a premium four-layer tarpaulin construction, available in both smooth and ribbed profiles depending on the application demands. This multi-layer design provides exceptional tear resistance and load-bearing capacity, crucial for handling abrasive materials common in aggregate and concrete production. The belt runs on heavy-duty support rollers specifically manufactured for mining applications, with dimensions calibrated to the 1000 mm width to ensure optimal weight distribution and minimal wear.
Material grip and tracking accuracy receive particular attention in the CBC-1000's drum design. Both the driving and transfer drums feature rubberized, vulcanized surfaces with diamond groove patterns that maximize traction on the belt surface. These drums incorporate tightening rings on their axes, enabling precise tension adjustments that maintain proper belt alignment even under varying load conditions. The spherical roller bearings housed in SN-type split housings provide smooth rotation while accommodating the thermal expansion and shaft deflection typical in continuous operation.
Belt cleaning represents another critical aspect of the design. An RV-shaped rubber scraper positioned adjacent to the transfer drum removes material carryback, preventing buildup that could damage the belt underside or contaminate return rollers. This simple yet effective system reduces maintenance intervals and extends belt service life significantly.
The structural foundation of the CBC-1000 consists of a reinforced steel chassis engineered to resist the torsional and bending stresses generated during loaded operation. Walking platforms integrated into the structure provide safe access for maintenance personnel, while strategically placed emergency stop buttons ensure immediate shutdown capability when needed. For operations where dust control is mandatory, optional covers can be fitted to minimize particulate emissions to the surrounding environment.
CONSTMACH manufactures these conveyors both as integrated components within complete production lines and as standalone units for retrofitting existing facilities. This versatility makes the CBC-1000 suitable for new plant installations as well as capacity expansion or equipment replacement projects. The company's engineering team works with clients to specify exact lengths, discharge heights and configuration details that match specific site conditions and material flow requirements.
The CBC-1000 represents a practical solution for operations demanding reliable material transport in demanding industrial environments. Its combination of heavy-duty construction, quality components and thoughtful design details delivers the performance consistency that concrete and aggregate producers require for maintaining production schedules and product quality.
