Stationary 30 - Stationary Concrete Batching Plant

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Technical Specifications

Main Values of the Plant
Production Capacity30 m³/h
Weight38 tonnes without cement silo
Total Motor Power125 kW
Electric Generator Requirement200 kVA
Mixer OptionsPan – Single Shaft – Twin Shaft – Planetary
Required Area to Operate700 m²

Technical Specifications
Aggregate Hopper Volume4 × 20 m³
Aggregate Weighing Hopper1.5 m³
Aggregate Weighing Conveyor800 × 13.000 mm
Aggregate Transfer Conveyor800 × 25.000 mm
Aggregate Stand-by Hopper1.5 m³
Mixer Wet Concrete Volume1 m³
Cement Weighing Hopper600 kg
Water Weighing Hopper300 lt
Additive Weighing Hopper20 lt
Air Compressor300 lt, 5.5 kW
Cement SiloOptional from 50 to 500 tonnes capacity
Control TypeFull Automatic

Description

The CONSTMACH STATIONARY 30 represents a fully automatic stationary concrete batching plant designed specifically for mid-scale and long-term ready-mixed concrete operations at dedicated jobsite locations. This plant stands out in the market through its ability to produce virtually any concrete type while maintaining structural stability and operational reliability. Professionals in the construction industry favor this model because it combines high production standards with CE compliance, comprehensive warranty coverage, and dependable technical support throughout its operational life.

What makes the STATIONARY 30 particularly versatile is its compatibility with multiple mixer configurations. Depending on the specific concrete characteristics required for a project, operators can choose between pan mixers, single shaft mixers, twin shaft mixers, or planetary type mixers. This flexibility ensures optimal mixing performance whether the application demands standard concrete, specialized mixes, or materials with unique consistency requirements. The 1 cubic meter wet concrete capacity of the mixer delivers a steady production rate of 30 cubic meters per hour, making it ideal for projects that need consistent output without the massive infrastructure of larger industrial plants.

Cement storage adaptability is another significant advantage of this batching plant. The system accommodates cement silos ranging from 50 to 500 tonnes capacity, allowing clients to match storage volume with their project duration and supply logistics. When cement arrives in bulk bags rather than pneumatic delivery, the integrated big bag opening and silo charging systems enable efficient transfer without requiring additional equipment or manual handling. This feature streamlines operations and reduces labor costs while maintaining the material quality that proper storage provides.

Climate adaptability demonstrates CONSTMACH's understanding of real-world operating conditions. In cold regions like Russia, Kazakhstan, Ukraine, and Northern Europe, the STATIONARY 30 comes equipped with hot vapor generators and insulated panels to maintain optimal concrete temperature during production. Conversely, for installations in hot climates such as Middle Eastern countries, GCC nations, or African locations, the plant incorporates water chilling systems to prevent premature setting and ensure proper concrete hydration. These climate-specific modifications aren't afterthoughts but integral design considerations that protect concrete quality regardless of ambient conditions.

The aggregate handling system offers practical solutions for sites with space constraints or difficult terrain. While traditional setups use loading ramps for loader-based hopper charging, CONSTMACH provides aggregate pre-feeding systems as an alternative that eliminates ramp requirements entirely. When ground space becomes extremely limited, the plant can be configured with skip hoist systems instead of belt conveyors for aggregate transfer. The four aggregate hoppers, each holding 20 cubic meters, feed into a 1.5 cubic meter weighing hopper that ensures precise batching accuracy. Material then moves through an 800mm wide, 25-meter-long transfer conveyor to the 1.5 cubic meter stand-by hopper before final mixing.

Automation technology in the STATIONARY 30 relies on premium SIEMENS and SCHNEIDER electronic components controlled through a sophisticated PLC system. The software interface balances advanced functionality with user-friendly operation, allowing operators to monitor and adjust production parameters efficiently. Precision weighing systems handle 600 kilograms of cement, 300 liters of water, and 20 liters of additives per batch, maintaining tight tolerances that ensure consistent concrete quality. The 300-liter air compressor with 5.5kW power supports pneumatic operations throughout the plant.

With a total motor power requirement of 125kW and recommended generator capacity of 200kVA, the STATIONARY 30 maintains reasonable energy demands for its production class. The complete installation weighs approximately 38 tonnes excluding cement silos and requires about 700 square meters of operating area. These specifications make it suitable for jobsites where permanent or semi-permanent concrete production is necessary but massive industrial-scale facilities would be economically impractical. The plant delivers professional-grade performance in a footprint that respects site limitations while maintaining the output capacity that keeps construction schedules on track.

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