CONSTMACH's CS-500 bolted cement silo represents a robust solution for high-capacity cement storage requirements in industrial applications. With a 500-ton storage capacity and 385 cubic meters of volume, this silo is specifically engineered for large-scale concrete batching plants that process substantial cement quantities daily. Beyond concrete production facilities, the CS-500 serves cement terminals, manufacturing plants, and limestone powder storage operations where reliability and capacity cannot be compromised.
The silo's bolted construction method offers significant advantages during installation and future maintenance. Unlike welded alternatives, the CS-500 arrives at the jobsite as precision-manufactured components produced through advanced laser cutting and drilling processes. This manufacturing approach ensures exact tolerances and simplified assembly procedures. The modular design means construction teams can erect the structure efficiently while maintaining strict quality standards throughout the installation phase.
Standing nearly 20 meters tall with a diameter of 6,180 millimeters, the CS-500 is supported by six sturdy legs constructed from 273mm diameter steel pipes with 12mm wall thickness. The engineering behind this support system goes beyond basic structural requirements. CONSTMACH performs comprehensive static load and mechanical calculations using ANSYS Workbench CAE software, ensuring the silo maintains structural integrity under full load conditions. This computational analysis verifies that 500 tons of cement can be stored without deformation, regardless of environmental conditions or operational stresses.
The CS-500 comes standard with practical features that enhance daily operations. A maintenance platform positioned between the legs provides safe access for routine inspections and service work. The cement filling pipe is integrated into the leg structure, maintaining a clean external appearance while facilitating efficient loading. Both inner and outer manholes allow technicians to access different sections of the silo when needed. Safety guards protect personnel working at height, and the roof includes properly positioned flanges for the air filter and pressure safety valve installation.
CONSTMACH supplies the CS-500 as a complete system rather than just an empty shell. The package includes a cement screw conveyor customized to your specific diameter and length requirements. Air fluidization nozzles prevent material bridging inside the cone section, ensuring consistent discharge. Top and bottom level indicators provide accurate inventory monitoring. The pulse valve maintains optimal internal pressure, while the cone butterfly valve enables manual cement discharge when required. For cement terminal applications, the screw conveyor can be connected to a loading bellow system that facilitates direct truck loading operations.
Material selection and surface protection receive careful attention in the CS-500's design. The conical section uses 8mm ST-37 steel plate supported by 200mm C-channel steel framework. The main body employs ST-37 steel in varying thicknesses from 5mm to 8mm depending on structural requirements at different heights. The top cover is fabricated from 6mm ST-37 plate. All steel components receive a three-layer protective coating system: one anticorrosive base layer followed by two layers of final coat epoxy paint. This system achieves a total thickness of 140 microns, providing long-term protection against environmental degradation.
The CS-500's 250-component design may seem complex, but this modularity actually simplifies logistics and installation. Transporting a 28,000-kilogram structure becomes manageable when broken into properly sized sections. The 300mm output diameter accommodates standard conveying equipment, maintaining compatibility with existing plant infrastructure. For operations requiring cement terminal functionality or similar distribution needs, the system's flexibility allows configuration adjustments without requiring complete redesign.
CONSTMACH manufactures the CS-500 according to approved engineering projects, and all structural analysis documentation is available for review. This approach ensures compliance with regional building codes and industry standards while providing clients with technical verification of the silo's performance capabilities. The result is a cement storage solution that balances capacity, durability, and operational efficiency for demanding industrial environments.
