CONSTMACH's CS-2000 represents a significant engineering achievement in bulk cement storage, designed specifically for high-capacity operations in cement terminals, production facilities, and limestone powder storage applications. This bolted-type cement silo stands 20.758 meters tall with a diameter of 12.400 mm, offering a substantial 2000-tonne storage capacity while maintaining structural integrity under demanding operational conditions.
The construction methodology of the CS-2000 prioritizes both durability and practical assembly. Every component undergoes precision manufacturing using advanced laser cutting and drilling techniques, which ensures accurate fitting during on-site installation. The silo body comprises multiple thickness grades of metal sheeting, ranging from 6mm in the top cover to 10mm in the conical section and main body, while the leg bases utilize robust 20-25mm sheet metal. This graduated thickness approach optimizes material distribution where load stresses concentrate most heavily. The 16 supporting footings distribute the immense weight of 95,000 kg evenly across the foundation, and these are connected through NPL 80mm steel profile cross bars that provide exceptional stability.
What sets the CS-2000 apart in operational environments is its comprehensive equipment integration. The silo comes complete with a maintenance platform positioned strategically between the legs, allowing technicians safe access for routine inspections and servicing. A 4-inch filling pipe with extendable sections reaches down to the base footing, facilitating efficient material loading. The design incorporates both inner and outer manholes with corresponding safety guards and a dedicated roof gate, ensuring secure access points at various levels. The top section features mounting flanges for essential components including the air filter and pressure safety valve, while the conical discharge section accommodates a butterfly valve with a 400mm outlet diameter for controlled material release.
Complete functionality extends beyond the basic structure. CONSTMACH supplies the CS-2000 with all necessary auxiliary equipment as a turnkey solution. This includes a cement screw conveyor customizable in diameter and length according to site requirements, pressure relief systems, dual-level indicators for precise inventory monitoring, air fluidization nozzles that prevent material bridging, and pulse valve technology for maintaining optimal flow characteristics. For cement terminal operations, the discharge system can connect directly to loading bellow equipment, enabling efficient truck loading with minimal material waste and dust generation.
The engineering integrity of this cement silo goes through rigorous validation. CONSTMACH employs ANSYS Workbench CAE software for comprehensive static load analysis and mechanical calculations, ensuring the structure can handle the full 2000-tonne capacity without deformation under various environmental and operational stresses. This computational approach identifies potential weak points before manufacturing begins, resulting in a proven design that performs reliably across different geographical locations and climate conditions.
Surface protection receives equal attention in the CS-2000's construction. The entire structure undergoes a three-layer coating process: one anticorrosive base layer followed by two applications of final coat epoxy paint. This treatment achieves a total thickness of 140 microns, providing long-term resistance against weathering, chemical exposure, and mechanical abrasion. The coating system extends the operational lifespan considerably, reducing maintenance frequency and protecting the investment over decades of continuous service.
For operational safety and accessibility, the CS-2000 incorporates an exterior deck ladder extending from ground level to the top cover, with a perimeter guardrail encircling the upper platform. These features comply with industrial safety standards while facilitating routine inspections and emergency access. The thoughtful design allows maintenance crews to perform necessary tasks efficiently without requiring specialized equipment or scaffolding for basic operations.
The CS-2000 delivers proven performance in demanding industrial applications where reliable bulk storage matters most. Its combination of engineered strength, comprehensive equipment packages, and practical maintenance access makes it particularly suitable for high-throughput cement operations requiring consistent material availability and minimal downtime.
