The CONSTMACH COMPACT 120 stands out as a full automatic concrete batching plant engineered specifically for projects where space comes at a premium but production demands remain high. This intelligently designed model achieves an impressive production capacity of 120 m³/h despite its minimized footprint, making it an ideal solution for construction sites with limited available land.
What makes the COMPACT 120 particularly versatile is its adaptable aggregate storage configuration. The plant offers two distinct hopper arrangements to match different site layouts and operational preferences. Operators can choose between a linear configuration similar to traditional stationary plants or a square arrangement that mirrors the compact design philosophy seen in mobile batching systems. This flexibility allows the plant to be integrated seamlessly into various site conditions without compromising efficiency.
The COMPACT 120 delivers significant economic advantages through its mobility-focused design. The plant requires minimal infrastructure investment and can be installed rapidly compared to conventional stationary systems. Site preparation demands are straightforward - a level concrete foundation capable of supporting the plant's total weight is sufficient to begin operations. The cement silos come equipped with full steel leg supports, eliminating the need for clients to construct concrete foundations. Additionally, the plant features metal side walls that simplify the creation of aggregate filling ramps, removing another common construction requirement.
At the heart of the COMPACT 120 sits a robust twin shaft mixer with a 3 m³ wet concrete volume capacity. This mixing system ensures consistent, high-quality concrete output batch after batch, meeting the demanding requirements of modern construction projects. The twin shaft technology provides superior mixing performance, particularly important when dealing with various concrete mix designs.
The plant incorporates a sophisticated automation system built around premium SIEMENS and SCHNEIDER electronic components paired with an advanced PLC control system. The software interface combines powerful features with user-friendly operation, allowing operators to manage the entire production process efficiently. This high-tech control system ensures precise batching accuracy and reliable performance throughout extended production runs.
Technical specifications reveal the plant's capabilities in detail. The aggregate hopper system comprises four compartments, each with 30 m³ capacity, feeding into a 4.5 m³ weighing hopper. The aggregate weighing conveyor measures 1,000 x 11,100 mm, working in conjunction with a 6 m³ skip hoist bucket for material handling. The cement weighing hopper handles 1,800 kg, while water and additive systems manage 1,000 liters and 100 liters respectively. A 500-liter air compressor powered by a 5.5 kW motor supports pneumatic operations. The complete system requires 205 kW total motor power and a 300 kVA generator, with the entire plant weighing approximately 55,000 kg and operating within a 600 m² area.
The COMPACT 120 adheres to CE standards throughout its design and manufacturing process, ensuring compliance with European safety and quality regulations. Cement silos are available in various capacities ranging from 100 to 500 tonnes, allowing customers to scale storage according to their production requirements. The full automatic control system manages all operations, reducing manual intervention and maximizing productivity while maintaining consistent quality standards across production cycles.
