The Compact 100 represents a sophisticated solution to one of the construction industry's most persistent challenges: achieving industrial-scale concrete production capacity within constrained operational footprints. This full automatic concrete batching plant delivers an impressive 100 m³/h output while maintaining remarkably compact dimensions, making it particularly valuable for urban construction sites and projects where space comes at a premium.
What sets the Compact 100 apart is its intelligent design philosophy. The aggregate storage system offers genuine flexibility through two distinct configurations. Operators can choose between a linear arrangement similar to traditional stationary plants or opt for a square configuration that mirrors the layout found in mobile batching systems. This adaptability means the plant can be tailored to fit irregular site geometries without compromising its operational efficiency. Each of the four compartments provides 20 m³ storage capacity, ensuring continuous production flow even during extended operation cycles.
The plant's portability deserves special attention. Unlike conventional concrete batching facilities that require extensive civil engineering work and months of preparation, the Compact 100 can be installed rapidly with minimal infrastructure investment. The foundation requirements are straightforward—a level concrete pad capable of supporting the total load suffices. This simplicity extends to the cement storage solution as well. The silos come equipped with complete steel leg assemblies, eliminating the need for clients to construct concrete foundations. The integrated metal wall structures on both sides of the plant further streamline site preparation by allowing aggregate loading ramps to be established without masonry construction.
Production versatility ranks among the Compact 100's strongest attributes. The system accommodates multiple mixer configurations including twin shaft, single shaft, pan, and planetary types. This flexibility enables the plant to serve diverse applications ranging from ready-mixed concrete for general construction to dry-mixed formulations and precast element production. The 2 m³ wet concrete capacity mixer works in conjunction with precision weighing systems—2 m³ for aggregates, 1,200 kg for cement, 600 liters for water, and 30 liters for additives—to ensure consistent batch quality regardless of mix design complexity.
The conveying mechanism utilizes an 800 x 13,000 mm aggregate weighing conveyor paired with a 3 m³ skip hoist bucket. This combination maintains steady material flow while the 500-liter air compressor powered by a 7.5 kW motor ensures reliable pneumatic system operation throughout production shifts. The total motor power requirement of 175 kW and electric generator specification of 250 kVA position the plant as reasonably efficient for its output class.
Automation technology represents a core strength of the Compact 100. The control system integrates premium SIEMENS and SCHNEIDER electronic components managed through an advanced PLC architecture. The software interface balances sophisticated functionality with user accessibility, allowing operators to monitor and adjust production parameters without extensive training periods. This full automatic operation reduces labor requirements and minimizes the potential for human error during batching sequences.
The plant's footprint efficiency becomes evident when examining spatial requirements. Operating the complete system requires approximately 300 m² of area, yet it achieves production volumes typically associated with facilities occupying substantially larger sites. The 35,000 kg total weight, while significant, remains manageable for transportation and relocation purposes. Cement storage options ranging from 50 to 500 tonnes capacity provide scalability to match project demands without oversizing infrastructure.
CE certification confirms the Compact 100 meets European safety and quality standards, providing assurance for international projects and operations in regulated markets. This compliance extends beyond mere documentation to encompass the plant's structural design, electrical systems, and operational protocols. For contractors and concrete producers seeking to maximize output while working within challenging site constraints, the Compact 100 delivers a practical balance of capacity, portability, and operational efficiency that addresses real-world production demands.
