CDS-2040 Dewatering Screen and Hydrocyclone 150-200T/H

Fine material washing has always been one of the most challenging aspects of aggregate production. Traditional washing methods often struggle to retain valuable particles, especially those smaller than 100 microns, leading to significant material loss and inconsistent product quality. The CDS-2040 addresses this critical issue head-on, offering a sophisticated solution that combines dewatering screen technology with dual hydrocyclone systems to achieve what conventional screw or wheel washers simply cannot deliver.

What sets the CDS-2040 apart is its ability to handle materials up to 7 mm while preserving particles as fine as 90 microns within the final product. This capability transforms the economics of sand production operations. When you're washing fine aggregates, every micron counts. Losing ultra-fine particles doesn't just reduce yield; it affects gradation curves and compromises your ability to meet diverse project specifications. The CDS-2040's dual 26-inch hydrocyclones create the precise hydraulic conditions needed to classify and recover these valuable fines efficiently. The slurry pump, powered by a robust 75 kW motor, maintains consistent flow rates and pressure, ensuring optimal separation performance throughout production cycles.

The dewatering screen measures 2,000 × 4,000 mm and operates with two 11 kW vibrator motors that generate controlled, high-frequency vibrations. This design removes excess moisture effectively while preventing material degradation. The polyurethane screen meshes deserve particular attention. Unlike traditional steel screens that wear quickly in abrasive applications, these PU panels maintain their structural integrity over extended periods, reducing downtime and replacement costs. You'll find maintenance becomes straightforward because the entire system is engineered with accessibility in mind. Component replacement and routine inspections require minimal effort, keeping your operation running smoothly.

Production capacity ranges from 150 to 200 tons per hour, making this unit ideal for medium to large-scale operations. But capacity numbers only tell part of the story. The real value emerges when you consider output quality. The final material exits the system with significantly reduced moisture content, typically dry enough for immediate stockpiling or direct loading. This eliminates the need for additional drying steps and accelerates material turnover. When project deadlines are tight and storage space is limited, having stockpile-ready material straight from the washing process creates operational flexibility that competitors struggle to match.

CONSTMACH's approach to dewatering and hydrocyclone technology reflects decades of experience in aggregate processing. The CDS-2040 isn't just equipment; it's a complete solution for producers who refuse to compromise on product quality or operational efficiency. Whether you're supplying ready-mix concrete plants, asphalt producers, or specialized construction projects with strict gradation requirements, this system gives you the control needed to deliver consistent results batch after batch.