Stationary 60 - Stationary Concrete Batching Plant

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Technical Specifications

MAIN VALUES OF THE PLANT
Production Capacity60 m³/h
Weight38 tonnes without cement silo
Total Motor Power125 kW
Electric Generator Requirement200 kVA
Mixer OptionsPan – Single Shaft – Twin Shaft – Planetary
Required Area to Operate700 m²

TECHNICAL SPECIFICATIONS
Aggregate Hopper Volume4 × 20 m³
Aggregate Weighing Hopper1.5 m³
Aggregate Weighing Conveyor800 × 13.000 mm
Aggregate Transfer Conveyor800 × 25.000 mm
Aggregate Stand-by Hopper1.5 m³
Mixer Wet Concrete Volume1 m³
Cement Weighing Hopper600 kg
Water Weighing Hopper300 lt
Additive Weighing Hopper20 lt
Air Compressor300 lt, 5.5 kW
Cement SiloOptional from 50 to 500 tonnes capacity
Control TypeFull Automatic

Description

The STATIONARY 60 represents a fully automatic stationary concrete batching plant designed specifically for medium-capacity production requirements and extended jobsite operations. This plant delivers consistent performance in dedicated areas where reliable concrete supply is essential. With its 60 cubic meters per hour production capacity, it strikes an ideal balance between output volume and operational efficiency, making it particularly suitable for construction projects that demand steady concrete flow without the mobility constraints of mobile plants.

What sets the STATIONARY 60 apart is its exceptional versatility in mixer configuration. Depending on the specific characteristics and quality requirements of the concrete being produced, operators can choose from pan mixers, single shaft mixers, twin shaft mixers, or planetary type mixers. This flexibility ensures optimal mixing performance regardless of concrete type, whether it's standard ready-mix, high-strength concrete, or specialized mixes with specific consistency requirements. The plant's modular design allows integration of different mixer types without compromising structural integrity or production efficiency.

Cement storage flexibility is another significant advantage of this system. The plant accommodates cement silos ranging from 50 to 500 tonnes capacity, allowing project managers to match storage volume with their specific operational needs and delivery schedules. For projects where bulk cement delivery isn't practical, the plant features an integrated big bag opening and silo charging system. This dual capability eliminates logistical complications and provides reliable cement supply options regardless of site conditions or supplier constraints.

Climate adaptation is built into the STATIONARY 60's design philosophy. CONSTMACH understands that concrete quality depends heavily on temperature control, so the plant arrives equipped with region-specific climate solutions. In cold regions like Russia, Kazakhstan, Ukraine, and Northern Europe, the system includes hot vapor generators and insulated panels that maintain optimal operating temperatures during harsh winters. Conversely, installations in hot climates across the Middle East, GCC countries, and Africa feature chiller systems that cool mixing water to prevent premature setting and ensure proper concrete hydration during extreme heat.

The aggregate feeding system offers practical alternatives to traditional loading ramps. While conventional setups require loaders to fill hoppers via elevated ramps, the STATIONARY 60 can be equipped with aggregate pre-feeding systems that eliminate this requirement entirely. This feature proves particularly valuable on sites with limited space or where ramp construction would be impractical. Additionally, when site dimensions restrict layout options, the plant can utilize skip hoist systems instead of belt conveyors for aggregate transfer, providing installation flexibility without sacrificing performance.

Automation technology forms the operational core of the STATIONARY 60. The plant features high-grade SIEMENS and SCHNEIDER electronic components controlled by advanced PLC systems. The sophisticated control software combines powerful functionality with an intuitive interface, allowing operators to manage the entire batching process efficiently. This automation ensures precise dosing, consistent mix quality, and minimal human error while maintaining full compliance with CE standards.

The plant's technical specifications reflect its middle-capacity positioning: four aggregate hoppers with 20 cubic meters volume each, a 1.5 cubic meter aggregate weighing hopper, and a one cubic meter wet concrete volume mixer. Weighing systems handle 600 kilograms of cement, 300 liters of water, and 20 liters of additives with precision. The complete system weighs 38 tonnes without cement silos, requires 125 kilowatts of motor power, and operates efficiently on 200 kVA electrical supply within a 700 square meter footprint. An integrated 300-liter air compressor with 5.5 kilowatt power ensures reliable pneumatic operation throughout the plant.

CONSTMACH's STATIONARY 60 delivers the reliability, quality assurance, and technical support that professionals expect from premium concrete batching equipment, backed by comprehensive spare parts availability and CE compliance certification.

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