CONSTMACH STATIONARY 160 represents a comprehensive solution for contractors and ready-mix concrete producers requiring substantial output over extended project durations. This full automatic stationary concrete batching plant delivers 160 cubic meters per hour, making it particularly suitable for large-scale construction sites where consistent, high-volume concrete production is essential. The plant's design focuses on reliability and versatility, capable of producing various concrete types while maintaining operational stability throughout demanding production schedules.
At the core of the STATIONARY 160 sits a robust twin-shaft mixer with 4 cubic meters of wet concrete capacity. This mixing technology ensures thorough material blending and consistent concrete quality across every batch. The twin-shaft configuration provides superior mixing efficiency compared to conventional systems, which becomes increasingly important when dealing with specialized concrete formulations or when project specifications demand tight quality tolerances. The mixer's proven design minimizes maintenance requirements while maximizing uptime, critical factors for projects where production delays translate directly into financial penalties.
Cement storage flexibility represents another significant advantage of this model. Clients can select silo capacities ranging from 100 to 500 tonnes based on their specific project requirements and site logistics. This scalability allows operators to optimize cement inventory management according to delivery schedules and consumption rates. For projects where bulk cement delivery isn't feasible, the plant incorporates big bag opening and charging systems, enabling efficient silo filling from bagged cement supplies. This dual capability provides operational flexibility that proves valuable in regions with limited bulk cement infrastructure.
CONSTMACH recognizes that climate conditions directly impact concrete quality, and the STATIONARY 160 addresses this through adaptable environmental control systems. In cold-climate regions including Russia, Kazakhstan, Ukraine, and Northern Europe, the plant can be equipped with hot vapor generators and insulated panels to maintain proper concrete temperatures. Conversely, for installations in Middle Eastern, GCC, or African countries where excessive heat poses challenges, the system integrates water chillers to cool mixing water and prevent premature concrete setting. These climate-specific adaptations ensure consistent concrete performance regardless of ambient conditions.
The plant's material handling configuration adapts to various site constraints. Standard installations utilize belt conveyors for aggregate transfer, but when space limitations exist, skip hoist systems offer a compact alternative. Aggregate pre-feeding systems eliminate the need for traditional loading ramps, reducing the plant's footprint and civil works requirements. The four aggregate hoppers, each with 40 cubic meters capacity, provide ample storage for different aggregate fractions, ensuring continuous production without frequent loader intervention.
Automation technology forms the backbone of the STATIONARY 160's operational efficiency. The plant employs high-specification SIEMENS and SCHNEIDER electronic components controlled through advanced PLC systems. The accompanying software features an intuitive interface that simplifies operator training while providing sophisticated process control capabilities. This automation level reduces the potential for human error while enabling precise batching accuracy across all material components.
The plant's weighing systems demonstrate attention to accuracy with a 6-cubic-meter aggregate weighing hopper, 2,400-kilogram cement weighing capacity, 1,200-liter water weighing hopper, and 100-liter additive weighing hopper. These capacities support the plant's high production rate while maintaining the measurement precision necessary for quality concrete production. The integrated 1,000-liter air compressor with 11-kilogram power ensures reliable pneumatic operation for valves and actuators throughout the system.
Operating the STATIONARY 160 requires approximately 800 square meters of space and 245 kilowatts of total motor power, with a recommended 350-kilovolt-ampere generator for independent power supply scenarios. The plant's base weight of 66 tonnes excludes cement silos, which must be factored separately during transportation and installation planning. CONSTMACH provides various layout configurations tailored to specific site conditions, ensuring optimal material flow and operational efficiency regardless of geographical constraints. The combination of proven mechanical design, climate adaptability, and advanced automation makes the STATIONARY 160 a reliable choice for demanding concrete production environments.
