The STATIONARY 100 concrete batching plant represents CONSTMACH's answer to demanding, long-term ready-mixed concrete projects that require consistent high-volume output in dedicated jobsite locations. This full-automatic stationary system delivers 100 m³/hour production capacity while maintaining the reliability and precision that professionals expect from industrial-grade equipment. Built to CE standards and backed by comprehensive spare parts availability and technical service, the STATIONARY 100 has earned its reputation among contractors handling substantial concrete supply operations.
What sets this plant apart is its remarkable versatility in mixer configuration. Depending on the specific concrete characteristics your project demands, the STATIONARY 100 accommodates pan mixers, single shaft mixers, twin shaft mixers, or planetary type mixers. This flexibility means you're not locked into a single mixing technology. Whether you're producing standard structural concrete, specialized mixes, or materials requiring particular blending characteristics, the plant adapts to your production requirements rather than forcing you to work around equipment limitations.
Cement storage represents another area where CONSTMACH designed practical flexibility into the STATIONARY 100. The system integrates with silos ranging from 75 to 500 tonnes capacity, allowing you to match storage volume to your project's consumption rate and delivery logistics. For operations receiving bagged cement rather than bulk deliveries, the plant incorporates integrated big bag opening and silo charging systems that streamline material transfer. This eliminates the bottleneck that often occurs when converting from bag to bulk storage, keeping your production line moving efficiently.
Climate adaptation is where CONSTMACH's engineering experience becomes evident. Concrete quality suffers dramatically when temperature extremes affect mixing water and aggregate conditions. The STATIONARY 100 addresses this reality head-on with region-specific configurations. Plants operating in cold climates like Russia, Kazakhstan, Ukraine, and Northern Europe come equipped with hot vapor generators and insulated panels that maintain optimal concrete temperatures during production. Conversely, installations in Middle Eastern, GCC, and African locations feature water chillers that prevent premature setting and maintain workability in extreme heat. These aren't aftermarket additions but integrated systems designed into the plant from the ground up.
Site constraints often dictate equipment layout more than ideal engineering would prefer. CONSTMACH tackles this with multiple configuration options for the STATIONARY 100. Standard installations use belt conveyors for aggregate transfer, but when footprint becomes tight, skip hoist systems provide a vertical solution that achieves the same result in less horizontal space. The aggregate pre-feeding systems offer another alternative, eliminating the need for loading ramps entirely. This means loader operators can charge hoppers at ground level, reducing site preparation costs and improving operational safety. With an operational footprint of approximately 700 m², the plant remains surprisingly compact considering its output capacity.
The four aggregate hoppers, each holding 25 m³, feed into a 3 m³ weighing hopper that ensures precise batching accuracy. Material moves through a 1,000 x 13,000 mm weighing conveyor before transferring via the 1,000 x 28,000 mm main conveyor system. A 3 m³ standby hopper buffers aggregate flow, preventing production interruptions during hopper refilling. The 2 m³ wet concrete capacity mixer works in conjunction with 1,200 kg cement weighing, 600-liter water weighing, and 30-liter additive weighing systems. This coordinated weighing infrastructure maintains batch consistency across thousands of production cycles.
Automation technology forms the operational backbone of the STATIONARY 100. SIEMENS and SCHNEIDER electronic components drive a PLC-based control system that manages the entire production sequence through sophisticated software with an interface that operators actually find intuitive rather than intimidating. Full automatic operation reduces human error while maintaining the production pace that 100 m³/hour capacity demands. The 175 kW total motor power requires a 250 kVA electric generator for independent operation, though grid connection remains an option where power infrastructure permits. At 48 tonnes without cement silo, the plant's weight distribution allows for stable operation without excessive foundation requirements, though proper site preparation remains essential for any stationary installation of this caliber.
