Aggregate Prefeeding Conveyor

Loading aggregates into concrete batching plant hoppers traditionally requires constructing elevated ramps and deploying wheel loaders—an approach that demands significant infrastructure investment and ongoing fuel expenditure. CONSTMACH's aggregate prefeeding conveyor systems eliminate this necessity entirely, offering a practical alternative that streamlines plant operations while reducing both initial setup costs and daily operational expenses.

These prefeeding systems integrate seamlessly with all CONSTMACH concrete plant configurations, whether stationary or mobile. The mobile variants deliver exceptional flexibility, designed for quick relocation using standard transport vehicles—ideal for projects requiring frequent site changes or temporary installations. Stationary models provide robust, permanent solutions for high-volume production facilities where consistent material handling is essential.

The engineering behind CONSTMACH's prefeeding conveyors focuses on operational efficiency and user convenience. Each system features a 7-cubic-meter hopper capacity, providing ample buffer storage to maintain steady aggregate flow into the batching plant. The 800mm wide, 18-meter long transfer conveyor handles material transport capacities up to 250 tonnes per hour, ensuring production schedules remain uninterrupted even during peak demand periods. A compact 0.55 kW vibromotor powers the hopper discharge mechanism, creating consistent material flow while maintaining minimal energy consumption. The total installed motor power of 20 kW reflects the system's efficient design philosophy—delivering substantial throughput without excessive energy requirements.

Remote operation capabilities distinguish these systems from conventional feeding methods. CONSTMACH equips each unit with wireless control functionality, allowing operators to manage the prefeeding process from the main batching plant control station. This integration extends to a CCTV monitoring system that provides real-time visual feedback, enabling precise material management without requiring personnel to physically attend the feeder location. Operators gain complete oversight of aggregate loading operations alongside their regular batching duties, improving workflow coordination and reducing labor requirements.

The control system offers both automatic and manual operational modes. Automatic mode synchronizes aggregate feeding with batching cycles, maintaining optimal hopper levels without constant operator intervention. Manual control provides direct command for specialized situations or initial setup procedures, giving operators full authority when needed.

Mobile configurations demonstrate CONSTMACH's attention to practical deployment requirements. With transport dimensions of 12 meters length, 2.2 meters width, and 3.9 meters height, these units comply with standard road transport regulations while maintaining robust construction. The 11-tonne operational weight balances structural integrity with reasonable transport logistics, allowing deployment across diverse project sites without specialized heavy-haul equipment.

CONSTMACH's aggregate prefeeding conveyors represent a strategic investment for concrete producers seeking to optimize their material handling infrastructure. By eliminating loader ramps, these systems reduce construction costs, minimize fuel consumption, and improve overall plant efficiency. The combination of high-capacity material handling, integrated remote control, and flexible deployment options makes them valuable additions to modern concrete production operations, whether for permanent installations or mobile project work.