The BS-30 stands out as a highly efficient hydraulic block production system designed for manufacturers seeking reliable performance in concrete product manufacturing. This machine operates within a precisely calibrated hydraulic pressure range of 120-130 bar, delivering consistent results across various production cycles. Its capacity allows for the simultaneous production of 12 pieces of standard blocks measuring 20×40×20 cm or 30 pieces of interlocking paving stones per pressing cycle, making it a versatile solution for diverse production requirements.
Production takes place on wooden pallets measuring 1200 x 1150 x 40 mm, which serve as the foundation throughout the entire manufacturing process. The concrete mixture is first pressed into specially designed molds, then transferred onto these pallets through a controlled pressing mechanism. This method ensures uniform density and structural integrity across all products. Once formed, the blocks remain on their production pallets during the drying phase, streamlining the workflow and reducing handling requirements.
The machine's operational backbone consists of a sophisticated PLC automation system featuring a 10-inch touch screen interface developed by CONSTMACH engineers. This control panel integrates multiple sensors that monitor and regulate every aspect of the production process, from mixing to pressing and vibration cycles. The system stores daily production data automatically, enabling operators to track output patterns and optimize efficiency over time. What makes this particularly practical is the program selection feature that allows adjustment of timing parameters for different block types and paving stone specifications, ensuring each product receives the exact processing it requires.
Vibration technology plays a crucial role in achieving optimal concrete compaction. The BS-30 employs a dual-level vibration system generating a combined force of 30,000 units. The upper section utilizes two 3 kW motors while the lower section operates with four 4 kW motors, all working through a classic belt and pulley configuration. This hydraulically driven inner swing system can accommodate product heights ranging from a minimum of 6 cm to a maximum of 30 cm, providing flexibility for various block dimensions and designs.
The machine's 1.5 cubic meter hopper capacity feeds the production line consistently, while the 500-liter hydraulic oil reservoir ensures smooth operation throughout extended production runs. Power requirements total 180 kW distributed across all systems. Under standard operating conditions running 8-hour shifts, the BS-30 can produce between 12,000 and 15,000 pieces of 20×40×20 blocks or approximately 30,000 interlocking pavers, translating to a pallet output of 120-130 units per hour. Products can be stacked 5 to 7 rows high, maximizing storage efficiency in drying areas.
Practical features enhance day-to-day operation significantly. The automatic and manual selection modes give operators control over production methods, while the stop-wait-resume function allows for interruption and continuation without losing cycle positioning. An integrated cleaning brush maintains mold cleanliness between cycles, and the hydraulically driven back dry product system facilitates smooth product removal. Optional forklift integration further streamlines material handling processes.
CONSTMACH equips this machine with components meeting European standards and DIN specifications. The system includes EFF3 class electric motors for energy efficiency and complies with low voltage directives for workplace safety. A comprehensive two-year warranty covers both the machine and spare parts, backed by around-the-clock technical support. Remote troubleshooting capabilities minimize downtime, and operator training concludes with formal certification. The package includes initial spare parts, and the company maintains CE declaration documentation for all markets requiring European conformity.
